Smart, Scalable Process Design for Life Sciences Manufacturing

Whether scaling up a biotech process or designing a new production line, Trinity’s process design experts bring deep engineering, regulatory, and operational knowledge to every stage of development. We help life sciences clients design safe, efficient, and compliant systems that accelerate time to market and reduce risk. Our team has extensive professional credentials including chemical and mechanical professional engineering licenses, operational excellence, and leaders in ASME and ISPE.
Service Specifics

Process Design Solutions

See how our process engineering experts support you from early-stage feasibility through full-scale cGMP manufacturing - optimizing performance while navigating regulatory complexity.

Early-phase evaluation of technical options, process flow diagrams (PFDs), and equipment configurations to guide planning and investment decisions.

Production-scale process drawings (P&IDs), layout plans, and mechanical/instrumentation specifications to support full implementation.

Use of tools like Superpro, SchedulePro, CFD and flow analysis to evaluate system performance, identify bottlenecks, and inform design decisions early.

Creation of AutoCAD and SolidWorks models for accurate visualization, clash detection, and construction coordination.

Development of modular skids and custom equipment systems to streamline installation, validation, and long-term maintenance. We also help with instrumentation selection and equipment design, sizing, specifications and procurement.

Design of clean steam, WFI, HVAC, CIP/SIP, and other critical utility systems integrated seamlessly into facility operations.

We engineer and implement upstream and downstream bioprocessing systems – including cell culture, fermentation, chromatography, TFF, and formulation. Our services also extend to clean utility design (WFI, CIP/SIP), single-use integration, solution prep, sterilization equipment, and HVAC coordination, ensuring cGMP readiness across the entire facility.

Holistic Solutions to Process Design Challenges

In this video, Managing Director Ivan Mak, P. Eng., discusses our unique approach to deeply listening to our clients in order to provide customized solutions to their design challenges.
Related Industries

Process Design for your Industry's Unique Needs

Process Design FAQ

Process design encompasses the planning and engineering of pharmaceutical and biotech manufacturing workflows - from lab to production scale. Our team supports feasibility through detailed design to help solve complex development and facility challenges.

We deliver full lifecycle engineering, including feasibility, conceptual, basic, and detailed design phases.

Our services include equipment design, process skid development, PFDs and P&IDs, general arrangement drawings, instrumentation specification, flow analysis, CFD simulations, AutoCAD/SolidWorks modeling, and process simulation.

We have licensed chemical and mechanical engineers, operational excellence experts, and leaders in ASME and ISPE - supporting you with practical, full-spectrum, real-world process knowledge.

Using advanced techniques like computational fluid dynamics (CFD), we model and optimize critical systems (e.g., bioreactors) in advance - improving design quality and speed to market.

We support a wide range of processes across the full manufacturing lifecycle, including upstream (cell culture, fermentation), downstream (chromatography, filtration, centrifugation), formulation, fill-finish, and integration of clean and plant utilities. We also specialize in single-use systems, solution prep, CIP/SIP/VHP, and HVAC/facility design.

Yes. Our team designs and implements solutions that scale from pilot systems to full-scale cGMP manufacturing. Whether you're deploying single-use technologies, integrating automated CIP/SIP systems, or expanding production capacity, we bring the technical depth and project experience to ensure compliance and operational efficiency.

Explore Our Life Sciences Expertise

Our consultants provide local expertise across the globe. Reach out to us today for help with your process design needs.

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